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Sheet Metal Formability
Definitions of Selected Terms
Physical Properties
Sheet Metalforming
Analytical Methods
Formability Prediction and
Evaluation
Die and Mold Materials
Material Selection
Carbon and Low-Alloy Steels
Cast Irons and Steels
Stainless and Maraging Steels
Tool Steels
Steel-Bonded Carbides
Cemented Tungsten Carbide
Nonferrous Metals
Plastics for Dies and Molds
Other Nonmetallic Die Materials
Lubricants
Principles of Lubrication
Types of Lubricants
Lubricant Application Methods
Waste Treatment and Disposal
Cleaning
Lubricant Quality Control
Troubleshooting
Sheet Metal Blanking and Forming
Stamping Press Operations
Blanking
Forming
Tolerances for Stampings
Presses for Sheet Metalforming
Press Nomenclature
Types of Presses
Press Selection
Mechanical Presses
Hydraulic Presses
Pneumatic Presses
Special-Purpose Presses
Die Design for Sheet Metalforming
Die Nomenclature
Die Components
Location of Stampings in Dies
Design Checklist
Planning Die Processing
Cutting Dies
Forming Dies
Multiple-Operation Processes
Safety Considerations and
Troubleshooting
Expanding, Shrinking and Stretch
Forming
Expanding
Fluid Expanding
Shrinking
Stretch Forming
Androforming
Roll Forming
Roll Forming Machines
Roll Forming Tooling
Operating Parameters
Troubleshooting and Maintenance
Safety Considerations
Spinning
Types of Metal Spinning
Spinning Capabilities
Spinning Machines
Tooling for Spinning
Operating Parameters for Spinning
Bending and Straightening
Sheet and Plate Bending
Tube, Pipe and Bar Bending
Straightening
Shearing
Glossary of Shearing Terms
Back-Gage
Bed
Blade
Bow
Brake
Burnishing
Camber
Clearance
Clutch
Continuous Operation
Counterbalance
Crosshead
Cycle
Drop
Eccentric
Fixed Blade
Front-Gage
Full-Revolution Clutch
Gaging Mechanism
Gap
Gap Frame
Gibbing
Hold-Down
Hold-Down Beam
Hydraulic Shear
Knife
Mechanical Shear
Movable Blade
Part-Revolution Clutch
Penetration
Pin Gaging
Programmable Gaging
Rake
Rotary Blade
Secondary Shear
Shearing
Shear Lance Gaging
Slideway
Swing Beam
Twist
Shearing Principles
Shearing Capabilities and
Advantages
Shear Construction
Types of Shears
Shear Knives
Operating Parameters
Troubleshooting
Safety in Shearing Operations
Punching
Presses
Notching Machines
Tooling for Punch Presses
Operating Parameters
Troubleshooting
Drawing, Extruding and Upsetting
Cold Drawing of Bar, Wire and Tube
Hot Extrusion
Cold and Warm Extrusion
Cold and Warm Upsetting (Heading)
Automatic Cold and Warm Forming
Swaging
The Swaging Process
Advantages and Limitations of
Swaging
Materials Swaged
Methods of Swaging
Swaging Applications
Swaging Machines
Feeding Swagers
Swaging Dies
Swaging Mandrels
Operating Parameters
Hot Forging
Glossary of Forging Terms
o Air Lift Hammer
o Anisotropy
o Anvil
o Bark
o Bed
o Blank
o Blister
o Blocker Dies
o Blocker-Type Design
o Blocking
o Bloom
o Blow