23-05-2012, 12:49 PM
Improving productivity
Improving productivity .pptx (Size: 59.66 KB / Downloads: 36)
SCOPE OF THE PROJECT
Scrap management is a very big headache to any manufacture industry,
In ICF per year approximately 550tons metal chip is produced only from various machining process. Handling this is very difficult. It occupies nearly 4500m2 of land. And it hazardous to the worker since chips handling always make accident
First in first out not followed in icf
To solve these major problems we introduce a new machine.
WORKING
The motor is switched ON to rotate the rollers. It has pair of rollers in which one is fixed and another one is coupled with the motor
The gear box reduces the speed of the rollers by 1/3 of motor speed
The scrub which is going to be crushed is momentarily stored in the hopper which is mounted on the base.
When the hopper is opened, the chip materials fall down between the two crushing rolling elements, and then the squeezed chip materials comes out from the machine. Due to gravitational force .
The squeezed chip materials fall down on the collecting box which is moving on the cross rails
The crushing machine having springs, the springs will expand when load is increased on rolling machine, the gab between the two rollers may increase from its initial position.
ADVANTAGES
More chips transported
Early loading and unloading
Minimum hazard to employees
Easiness of handling
No corrosion of soil since resting of chips can be kept in covered area.
Better utilization of land area
No spilling during transportation
Unloading labors eliminated
Safe disposal