31-10-2014, 10:42 AM
Abstracts: The IDP of our project is from ELECON ENGINEERING PVT.LTD. The observation of our project is totally on NCL Machine. There are so many major and minor problems occur on the NCL machine that reduce the efficiency of machine and production and also affects the operator’s safety. The problems are from mechanical, maintenance, electrical side and common problems too. This problems causes some big losses like Equipment failure/breakdown losses, Set up/adjustment time losses, Idling and minor stop losses, Reduced speed losses, Quality defects and rework and overall efficiency losses. This all losses affects to the malfunctioning production equipment, defective products, rework of job, breakdown of the equipment, decrease in production, increase the maintenance cost and time, decrease the overall efficiency and also life of operator too. These problems of NCL machine cause severe effects. In just reading on paper, these problems may be very small and not affecting but in actual production these problems are very serious. We have analyzed the problems and actual effects of it and we are trying to solve these all problems by TPM method. We will give better result in effective way. TPM stands for TOTAL PRODUCTIVE MAINTENANCE. TPM is designed to achieve maximum efficiency from the equipment while creating a satisfactory working environment. Also due to TPM, all problems are reduced to 80 to 85 % and also increase production with low maintenance cost.