25-09-2014, 02:23 PM
1. ABSTRACT OF THE PROJECT Name of the Project : Cost Reduction Engg : Gurjinder Singh has under gone six month industrial training in Mahindra & Mahindra Swaraj and project on Cost Reduction Engg. Various Industrial Tools Learnt � Improving 5S score on the shop floor � Problem solving by QC stories � Tagging the machines with red & white tags & making fugaii charts � Basic learning�s of Total Productive Maintenance &JishuHozen � Finding the scopes of KAIZENS& implementing them � Poka yoke& its implementation � Value engineering & its benefits � The priority levels in the industry are PQCDSM � Cost reduction engineering (CRE) � Eliminating the 3M�s (MUDA MURI MURA)
1. ABSTRACT OF THE PROJECT
Name of the Project : Cost Reduction Engg : Gurjinder Singh has under gone six month industrial training in Mahindra & Mahindra Swaraj and project on Cost Reduction Engg.
Various Industrial Tools Learnt
· Improving 5S score on the shop floor
· Problem solving by QC stories
· Tagging the machines with red & white tags & making fugaii charts
· Basic learning’s of Total Productive Maintenance &JishuHozen
· Finding the scopes of KAIZENS& implementing them
· Poka yoke& its implementation
· Value engineering & its benefits
· The priority levels in the industry are PQCDSM
· Cost reduction engineering (CRE)
· Eliminating the 3M’s (MUDA MURI MURA)
2. Project Details
Various Industrial Tools Learnt
· Improving 5S score on the shop floor
· Problem solving by QC stories
· Tagging the machines with red & white tags & making fugaii charts
· Basic learning’s of Total Productive Maintenance &JishuHozen
· Finding the scopes of KAIZENS& implementing them
· Poka yoke& its implementation
· Value engineering & its benefits
· The priority levels in the industry are PQCDSM
· Cost reduction engineering (CRE)
· Eliminating the 3M’s (MUDA MURI MURA)
M&M, Swaraj Division
5 S Audit check sheet for shop floor
Cell Name Month
Description
Evaluation and Scoring Criteria
1
2
3
4
5
1 S – Seiri (Sorting)
1.
Removing unnecessary items
· All items not necessary items are removed from the work place
2.
DWM / Display boards
· No outdated torn or soiled announcements are displayed.
· All displays are arranged in neat & clean manner
3.
Document Storage
· Only documents necessary to the work are stored at work stations.
4.
Aisle ways Maintenance
· Aisles are always free from material and obstructions.
2 S –Seiton (Systematic Arrangement)
5.
Safety Items
· Personal Protective equipment is readily available and used by all people working in the area.