Melting Solutions' range of high performance tilting rotary kilns produces the most effective melting furnace technology available on the market for the processing of scrap and slag. It is capable of processing many types of scrap including:
Slag
• Scrap mix often with contamination (tense, stain, tabor, etc.)
• Chips / shavings / shavings
UBC
• Scrap contaminated with iron and steel inclusions
The range of rotary tilting furnaces combines advanced fusion technology, process control and high quality engineering. It is mainly intended for recycling applications. The advantages and flexibility of the tilting rotary kiln continue to provide savings and efficiencies throughout the aluminum processing industry.
It provides exceptional power savings and increases productivity as a bulk melter for die-casting applications. For the blending of mixed and contaminated scrap including oxidized materials such as slag, the combination of low energy, high metal recovery and feedstock flexibility have shown that the swinging rotary kiln is a class leader.
The latest swing tilting furnaces also offer savings and efficiencies through the use of proven innovative design backed up by in-depth process knowledge. They are offered with the following:
• Option of fuels to adapt to local conditions, oil, gas, if available, with or without oxygen (oxyfuel)
• Double pass burner with "proportional" combustion system to measure and mix the exact ratio of fuel (carbon) to oxidant (air or oxygen)
• Provider: precise real-time ratio control provides maximum fuel efficiency and process control. For example, to "oxidize" the smoke during the start of a charge or to shoot with "reduce" the atmosphere and save the oxidation of the metal
• Unique door layout, allowing the oven to tilt and fire simultaneously. This gives a better charge blend, faster fusion and higher metal recovery
• Fast loading of all types of scrap, even oversized bulky materials, available door openings up to 79 "internal diameter. Fully integrated load machines. Rapid loading means faster melting, less energy and more production.
• Variable melting angles. The design of the tiltable revolving door allows you to recline the furnace body to maximize the load capacity.