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SOFCON INDIA PVT LTD NOIDA



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Introduction


A Programmable Logic Controller, PLC, or Programmable Controller is a digital computer used for automation of industrial processes, such as control of machinery on factory assembly lines. Unlike general-purpose computers, the PLC is designed for multiple inputs and output arrangements, extended temperature ranges, immunity to electrical noise, and resistance to vibration and impact. Programs to control machine operation are typically stored in battery-backed or non-volatile memory. A PLC is an example of a real time system since output results must be produced in response to input conditions within a bounded time, otherwise unintended operation will result.
PLC and Programmable Logic Controller are registered trademarks of the Allen-Bradley Company.
SCADA is Widely used in industry for Supervisory Control and Data Acquisition of industrial processes, SCADA systems are now also penetrating the experimental physics laboratories for the controls of ancillary systems such as cooling, ventilation, power distribution, etc. More recently they were also applied for the controls of smaller size particle detectors such as the L3 moon detector and the NA48 experiment, to name just two examples at CERN.
SCADA systems have made substantial progress over the recent years in terms of functionality, scalability, performance and openness such that they are an alternative to in house development even for very demanding and complex control systems as those of physics experiments.


Generation of Input Signal


Inside the PLC housing, connected between each input terminal and the Common terminal, is an opto-isolator device (Light-Emitting Diode) that provides an electrically isolated "high" Logic signal to the computer's circuitry (a photo-transistor interprets the LED's light) when there is 120 VAC power applied between the respective input terminal and the Common terminal. An indicating LED on the front panel of the PLC gives visual indication of an "energized" input


Generation of Output Signal


Output signals are generated by the PLC's computer circuitry activating a switching device (transistor, TRIAC, or even an electromechanical relay), connecting the "Source" terminal to any of the "Y-" labeled output terminals. The "Source" terminal, correspondingly, is usually connected to the L1 side of the 120 VAC power source. As with each input, an indicating LED on the front panel of the PLC gives visual indication of an "energized" output
In this way, the PLC is able to interface with real-world devices such as switches and solenoids.
The actual logic of the control system is established inside the PLC by means of a computer program. This program dictates which output gets energized under which input conditions. Although the program itself appears to be a ladder logic diagram, with switch and relay symbols, there are no actual switch contacts or relay coils operating inside the PLC to create the logical relationships between input and output. These are imaginary contacts and coils, if you will. The program is entered and viewed via a personal computer connected to the PLC's programming port


Starting of Motor

If we were to press the "Start" button, input X1 would energize, thus "closing" the X1 contact in the program, sending "power" to the Y1 "coil," energizing the Y1 output and applying 120 volt AC power to the real motor contactor coil. The parallel Y1 contact will also "close," thus latching the "circuit" in an energized state:


Meaning of SCADA

SCADA stands for Supervisory Control and Data Acquisition. As the name indicates, it is not a full control system, but rather focuses on the supervisory level. As such, it is a purely software package that is positioned on top of hardware to which it is interfaced, in general via Programmable Logic Controllers (PLCs), or other commercial hardware modules.
SCADA systems are used not only in industrial processes: e.g. steel making, power generation (conventional and nuclear) and distribution, chemistry, but also in some experimental facilities such as nuclear fusion. The size of such plants range from a few 1000 to several 10 thousands input/output (I/O) channels. However, SCADA


CONCLUSION


SCADA is used for the constructive working not for the destructive work using a SCADA system for their controls ensures a common framework not only for the development of the specific applications but also for operating the detectors. Operators experience the same "look and feel" whatever part of the experiment they control. However, this aspect also depends to a significant extent on proper engineering