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DEVELOPMENT OF AN A/C SYSTEM USING WASTE
HEAT OF AN IC ENGINE


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ABSTRACT


The refrigerating units currently used in road transport vehicle are of Vapour Compression Refrigeration system (VCRS). This system utilizes power from the engine shaft as the input power to drive the compressor of the refrigeration system, hence the engine has to produce extra work to run the compressor of the refrigerating unit utilizing extra amount of fuel. This loss of power of the vehicle for refrigeration can be neglected by utilizing another refrigeration system i,e. a Vapour Absorption Refrigeration System (VARS).

It is well known that an IC engine has an efficiency of about 35-40%, which means that only one-third of the energy in the fuel is converted into useful work and about 60-65% is wasted to environment. In which about 28-30% is lost by cooling water and lubrication losses, around 30-32% is lost in the form of exhaust gases and remainder by radiation, etc. In a Vapour Absorption Refrigeration System, a physicochemical process replaces the mechanical process of the Vapour Compression Refrigeration System by using energy in the form of heat rather than mechanical work. The heat required for running the Vapour Absorption Refrigeration System can be obtained from that which is wasted into the atmosphere from an IC engine.




INTRODUCTION



1.1 CONVENTIONAL A/C SYSTEM USED IN VEHICLES

The air conditioning system used usually in a vehicle is a vapor compression refrigeration system. It consists of a compressor, condenser, expansion valve, an evaporator blower set and a refrigerant which is circulated through the system. This system works by compressing the refrigerant using a compressor, which increases the pressure and temperature of the refrigerant and it vaporizes. The refrigerant is then passed through the condenser where the latent heat of the refrigerant is removed and is liquefied. This refrigerant is then passed through the expansion valve where its pressure is reduced reducing the temperature. This chilled refrigerant is then passed through the evaporator to produce the cooling effect. The blower blows the air through the evaporator to produce the required cooling inside the cabin of the vehicle. The refrigerant absorbs the heat of the air and vaporizes, which is then passed through the compressor. Hence cooling effect is produced inside the vehicle.





INTRODUCTION

The vapour absorption refrigeration is one of the oldest methods of producing refrigerating effect. The principle of vapour absorption was first discovered by Michael Faraday in 1824 while performing a set of experiments to liquefy certain gases. The first vapour absorption refrigeration machine was developed by a French scientist Ferdinand Carre in 1860. This system may be used in both the domestic and large industrial refrigerating plants. The refrigerant, commonly used in a vapour absorption system is ammonia.
The vapour absorption system uses heat energy, instead of mechanical energy as in vapour compression systems, in order to change the conditions of the refrigerant required for the operation of the refrigeration cycle. The function of a compressor, in a vapour compression system, is to withdraw the vapour refrigerant from the evaporator. It then raises its temperature and pressure higher than the cooling agent in the condenser so that the higher pressure vapours can reject heat in the condenser. The liquid refrigerant leaving the condenser is now ready to expand to the evaporator conditions again.


ADVANTAGES OF USING VAPOUR ABSORPTION SYSTEM IN
AUTOMOBILES


The use of a Vapour Absorption Refrigeration System in road transport vehicles has the following advantages:
• No dedicated IC engine is required for the working of the refrigerating unit.
• No refrigerant compressor is required.
• No extra work is required for the working of the refrigerating unit.
• Reduction in weight of unit.
• Reduction in capital cost.
• Reduction in fuel cost.
• Reduced atmospheric pollution.