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IN THIS PROJECT WORKING ,CONSTRUCTION AND OVERHAUL SWARAJ MAZDA BUS BODIES ALL THE PARTS OF TATA MODEL TO ASSEMBLE AND DISASSEMBLE AND REMOVE THE FAULTSWITH THE HELP OF COMPUTERISED EQUIPMENTS AND TOOLS PASCO MOTORS ARE ONE OF THE OLDEST SAWRAJ MAZDA DEALERSHIP AND RSO OF SWARAJ MAZDA IS THE BEST COMPANY IN NORTHZONE. ALL TYPES OF TATA VEHICLES ARE SALE, REPAIR, MAINTENANCE LIKE 407, 709, 912, 907, 1109, 1510, 1512, 1613, 1618, 2518, 3118, 3723, 4018, 4018, 4923, 4928 ETC AND ASSEMBLE THE ACCIDENTAL VEHICLES ALSO. IN PASCO MOTORS ALL TYPE OF SPARE PARTS OF SWARAZ MAJDA VEHICLES ARE AVAILABLE EASILY. WE HAVE ONE OF THE BEST WORKSHOP IN NORTHZONE. MODERN TOOLS AND EQUIPMENTS ARE USED TO REPAIR THE VEHICLE IN PASCO MOTORS 400 VEHICLES ARE OVERHAULING OR REPAIR IN ONE MONTH ALL THE STAFF ARE WELL KNOWLEDGE AND PROPERLY WORK ON THE FLOOR. COMPLIMENTARY LUNCH AND TEA FACILITY IS ALSO AVAILABLE IN COMPANY. An AUTOMOBILE IS A SELF PROPELLED VEHICLE I.E. A VEHICLE PRODUCING POWER WITHIN ITS SELF FOR
PROJECT- 1

Name of the project

Product development and Time study of the ‘roll forming’ of the various components and its production.

Time study

Time study is defined as a work measurement technique for recording the times and rates of the working for the elements of a specified job carried out under specified conditions and for analyzing the data so as to obtain the time necessary for carrying out the job at a defined level of the performance.

The instruments required for the time study are

Ø Stop watch

Ø Time study forms

The basic steps in the time study are

Obtaining & recording all the information about the job, operator and the surrounding conditions. Record the description of the method and break operations into elements. Examining the breakdown to ensure the most effective method is used. Note down the time consumed in each step with the help of stop-watch. At the same time, assess the effective speed of working operator corresponding to the steady rating. Find the basic time from the observed time. Give the required allowances.
Roll forming

Roll forming is the process used to change the shape of coiled stock into desired contours without altering the cross section area. The process utilizes a series of rollers to gradually change the shape of the material as i.e. passes through them.

Now on rolling machine, the various components having different cross sections are produced which are listed below

Regular Hat Top Brim Special Sill Cross

U-section LC-Hat Regular Sill Cross

Bottom Angle Special Hat Side Channel

Floor Sheet Side Sheet Floor Channel

Rain Gutter Member Outer Member Inner

Time study

Following are the steps which are used to produce roll forming component

Set/Arrange the various rollers on the rolling machine to get the desired shape and section. Fix the die of proper section on the press to cut the metal piece of any length as per required.
Above steps are to be taken when the new (changed) section is to be produced.

1. Hold the coil of metal sheet on coil drum and clamped it.

Allow the metal of coil starts flowing through the guide rollers and starts the rolling machine. As the metal passes through the various sets of rollers, it gets the desired shape and sectioning. After getting the desired shape, the metal is cut by an attachment of press to get required length.
At last, the prepared metal piece is lifted and is kept into the rack manually