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Flexion Sensors


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ABSTRACT

Flexion sensors, (from Latin flectere, 'to bend') also called bend sensors, measure the amount of deflection caused by bending the sensor. There are various ways of sensing deflection, from strain-gauges to hall-effect sensor. The three most common types of flexion sensors are:
• conductive ink-based
• fibre-optic
• conductive fabric/thread/polymer-based
A property of bend sensors worth noting is that bending the sensor at one point to a prescribed angle is not the most effective use of the sensor. As well, bending the sensor at one point to more than 90˚ may permanently damage the sensor. Instead, bend the sensor around a radius of curvature. The smaller the radius of curvature and the more the whole length of the sensor is involved in the deflection, the greater the resistance will be (which will be much greater than the resistance achieved if the sensor is fixed at one end and bent sharply to a high degree). In fact, Infusion Systems define the sensing parameter as “flex angle multiplied by radius”.
Conductive fabric-, thread- or polymer-based flexion sensors typically consist of two layers of conductive material with a layer of resistive material (e.g. Velostat) in between. It is mostly sandwiched inbetween layers of more rugged material, e.g. Neoprene. As pressure is applied (directly or by bending) the two layers of conductive material get pushed closer together and the resistance of the sensor decreases. This sensing mechanism is similar to force-sensitive resistors. Strictly speaking, these types of sensors are pressure sensors which also sense deflection (pressure as a function of deflection): bending the sensor across an angle of a rigid structure results in stretch of the sensor material which exerts pressure onto the sensor. It is this pressure that is measured. Foam/Polymer-based sensors decrease their nominal resistance as the material is compressed.