18-07-2012, 10:33 AM
Electric Pressure Transducer
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Pressure
Pressure is the force per unit area applied in a direction perpendicular to the surface of an object.
Pressure = Force / Area
The SI unit for pressure is the pascal (Pa)
Types Of Pressure Measurement
Gage pressure (psig)
Absolute pressure (psia)
Sealed reference pressure (psis)
Differential pressure (psid)
Pressure Measurement Methods
Electric pressure transducers
Elastic pressure transducers
Manometer method
Pressure measurement by measure vacuum
Pressure measurement by balancing forces
Electric Pressure Transducers
An instrument component which detects a fluid pressure and produces an electrical signals related to the pressure.
Generally electrical pressure transducers consist of three elements
Pressure sensing element such as bellow, a diaphragm or a bourdon tube
Primary conversion element e.g. resistance or a voltage
Secondary conversion element
Types of Electric Pressure Transducers
Strain gauge pressure transducers
Potentiometer pressure transducers
Reluctance pressure transducers
Piezoelectric pressure transducers
Capacitive pressure transducers
Strain Gauge Pressure Transducers
Strain gauge is passive type of resistance pressure transducer , whose electrical resistance changes when it is stretched or compressed.
It can be attached to a pressure sensing diaphragm.
They are available for wide range of measurements (from vacuum to 200000 psig)
Strain Gauge Pressure Transducers
Construction and Working
Strain Gauge Pressure Transducers
Advantages
They are small and easy to install
They have good accuracy and stability
They have high output signal strength, over range capacity and simple to maintain
They contain no moving parts
They are readily adoptable to electronic systems and fast speed of response
Strain Gauge Pressure Transducers
Disadvantages
Their cost is moderate to high(could be offset by reduced installation cost)
Electrical readout is necessary in these transducers
They are require constant voltage supply
They require temperature compensation due to problem presented by temperature variations
Potentiometric Pressure Transducers
There is a potentiometer (basically a variable resistance) which is made by winding resistance wire around an insulated cylinder.
A moveable electrical contact, called a wiper, slides along the cylinder, touching the wire at one point on each turn.
A mechanical linkage from the pressure sensing element (such as bellows, a diaphragm) controls the position of the wiper on the potentiometer.
The position of wiper determines the resistance of the potentiometer which in turn determines the pressure.
Potentiometer Pressure Transducers
Working Principle
An increase in pressure makes the bourdon tube straighten out partially. This motion causes the linkage to move the wiper across the winding on potentiometer as the wiper moves; it increases the resistance between terminals A and B which is equal to the pressure sensed by the bourdon tube.
Potentiometric Pressure Transducers
Advantages
Provide strong output so no need of additional amplifier
They have high range and have high ruggedness
They have simple instrumentation, have high electrical efficiency and are inexpensive
Disadvantages
Potentiometer pressure transducers have finite resolution, limited life and large size
They have poor frequency to response and have tendency to develop noise
Reluctance Pressure Transducers
Reluctance in magnetic circuit is equivalent to resistance in an electrical circuit.
Whenever coupling between two magnetic coils changes, then reluctance between them also changes.
So pressure sensor can be used to change the spacing between the coils by moving one part of the magnetic circuit.
This motion changes the reluctance between the coils which causes the change voltage induced by one coil in other.
This induced voltage can be interpreted as a change in pressure.
Reluctance Pressure Transducers
Reluctance pressure transducer of several types.
1. Linear variable differential transformer (LVDT)
2. Servo pressure transducers
LVDT is widely used inductive transducer that translates linear motion into an electrical signal.
Reluctance Pressure Transducers
Advantages
It possesses a high sensitivity, very rugged in construction and has infinite resolution
It shows a low hysteresis, tolerate high degree of shock , vibration and stable
Disadvantages
They are sensitive to stray magnetic fields but shielding is possible
Temperature effects the performance of transducers
Piezoelectric Pressure Transducers
These devices utilizes the piezoelectric characteristics of certain crystalline and ceramic materials (such as quartz) to generate an electrical signals.
Signals generated by crystals decays rapidly so unsuitable for static force or pressure measurements
Range 5,000 to 10,000 psig
Piezoelectric Pressure Transducers
Advantages
The transducers no needs external power
It has a good frequency response
Disadvantages
This type of transducers cannot measure static pressure
Output of the transducers is affected by changes in temperature
Capacitive Pressure Transducers
The term capacitor is defined as two metal plates are separated by a distance d.
A dielectric medium is placed between the plates. When voltage or potential difference is applied to them, equal and opposite charges is getting developed on the plates.
A capacitive transducers works on the principle of capacitance of parallel plate capacitor
Capacitive Pressure Transducers
C=ε0 εr A/d
Where,
C = the capacitance of a capacitor in farad
A = area of each plate in m2
d = distance between two plates in m
εr= dielectric constant
ε0 = 8.854*10-12 farad/m2
In capacitive transducers, pressure is utilized to vary any of the above mentioned factors which will cause change in capacitance and that is a measureable by any suitable electric bridge circuit and is proportional to the pressure.
Capacitive Pressure Transducers
Advantages
These transducers have high input impedance and require small force for operation
These transducers have good frequency response and less affected by stray magnetic fields
Disadvantages
Guard rings are necessaries so as to minimize stray electric fields
They require complex circuit arrangement like bridge
The performance may be affected by parameters like dust, temperature