25-02-2017, 11:04 AM
INTRODUCTION
The Bunty food product has been operating since 1991 in Ambernth (E) and manufactures biscuits such as Parle -G & Exporting it too. It has 2 floors one at the bottom and the second at the top. There are approximately 600 workers working in the company, including the staff. There are a total of 160 machines consisting of 130 packing machines and another 30. Each machine has 8 workers to operate it. Its main objective is to maintain the best level of hygiene and provide the best quality product to customers. They have separate room for trash.CUSTOMER CONFIDENCE
The name of Parle evokes memories found throughout the country. After all, since 1929, the people of India have been growing up in Parle Biscuit & Sweets.
Nowadays I brads have found their way into the hearts and homes of people all over India and abroad. Parle biscuits and cakes continue to spread happiness and joy among people of all ages.
The consumer is the focus of all activities in Parle. Maximizing value for consumers and forging a lasting relationship with the customer are Parle's main efforts.
Our efforts are aimed at maximizing customer satisfaction and this is in synergy with our commitment to quality. "Parle Product Limited will strive to provide consistently nutritious and quality food products to satisfy consumer satisfaction through the use of quality materials and through the adoption of appropriate processes.To facilitate this, we will strive to continuously train our employees And provide them with an open and participatory environment. "
PRODUCTION PROCESS (PARLE-G)
• Test of raw materials
- Mixture
•Baking
• Cooling
• Packaging
Test of raw materials: -The first stage of the process is the inspection of the raw material, since the company is the food processing unit. Therefore, it does not make any kind of commitment to the quality of the raw material. If the material is not up to the mark, the company rejects the entire shipment.
MIXTURE: -The solid raw material is sent to the mixer on the second floor from the ground floor through the suction unit. This unit has a very high material suction capacity. It can suck 50 kg of material at a time. This unit is fully computerized. The material is then mixed with the oil in this mixer to form dough. It is very large and has the capacity to mix 500 kilograms of raw material at a time. The level is maintained through computers.
MOLDING:-At this stage the cookie is given the shape. The molding roll can shape 360 cookies at a time. In a minute 10,000 cookies are formed. Previously because of the common conveyor belt the forms of 10-15 cookies used to get spoiled leading to damage of 500 cookies a day costing a loss of Rs 132 a day amounting to Rs 3,960 a month and Rs 47,520 a year.
But, now the company has imported stretchy straps from Japan for the four ovens. These belts transfer the cookies from one belt to another in a better way so that not a single shape of the cookie is spoiled.
BAKING:-This is the actual cookie formation. This is the stage where cookies are baked in an oven. The company has the largest oven in Asia. It is 260 feet long and has 215 burners installed in it. The temperature in the oven varies as the cookies pass through the burner. Temperature is handled by computers for different types of cookies. It gives the small, color, size and crisp flavor. The conveyor belt is 400 feet long. The furnace has been made in India with Indian technology according to the company's requirement.
COOLING:-After the cookie is cooked they are passed through conveyor belts on the first floor. It takes 5 minutes to get to the packaging machine to pack. During this time period of 5 minutes they are passed in natural air and finally cooled. If the hot cookies are packed then they will lose their crispy.
PACKAGING:-There are 6 packing machine around the belt and all the machine can be computerized adjusted to the requirement of the cookies to be packed. There are 3 types of packaging each of 50gms. & 250gms. There are also 2 machines for each type of packaging respectively.
Previously, because of the conveyor belt, there was sometimes an interruption in the process, by the wrapping, which used to stick or cookie used to get caught in the middle, but now the process is well managed by the belt. There are 25 workers sitting by the belt to pick up the packets that pass through the belt and pack them in the polythene bags in a range of de-
24 packages each of 50gms,
12 packets each of 100gms,
4 packs each of 250gms.
After packing in bags they pass through another conveyor belt moving on the other side. They are then sealed and packaged in caricatures. These caricatures are passed through the conveyor belt to the storage house for finished products. Checking and inspection of final goods is done by keeping packages in boxes.
PARALLEL QUALITY SYSTEM
Hygiene is the precursor of every process in Parle. From the husking of the wheat and the melting, the sugar to the delivery of the final products to the supermarket and shelves of the stores across the country care is taken at every moment to ensure the best product with a lasting freshness. Each batch of biscuits and confectionery are carefully controlled by the expert staff, using the most modern equipment thus ensuring the same perfect quality throughout the country and abroad. All Parle products are manufactured in the most hygienic conditions. Great care is exercised in the selection and quality control of raw materials, packaging material and rigid quality standards are guaranteed in all stages of the manufacturing process.
All these factories are in strategic locations, to ensure a constant output and easy distribution. Each factory has state-of-the-art machinery with automatic printing and packaging facilities.