25-08-2017, 09:32 PM
Abstracts: Casting as a manufacturing process to make complex shapes of metal materials in mass production may experience many different defects such as porosity and incomplete filling. How to improve the casting quality becomes important. Gating/riser system design is critical to improving casting quality. The objective of the research presented in this report is to redesign and optimize gating/riser systems based on CAD and simulation technology with the goal of improving casting quality such as reducing incomplete filling area, decreasing large porosity and increasing yield. The main objective of this process is to maximize the casting yield and casting quality by designing, analyzing the various set of runner, riser,sprue and gating system for casting product using simulation. These various set of casting element will be compared with the method presently used in industries say trial and error to find out the improvement in the casting quality and casting yield.